STANDBY GENERATOROWNER'S MANUALThis manual should remain with the unit.A new standard of reliabilitySerial NumberQT3.0L30kWModel: 005220-0—CA
SPECIFICATIONSGENERATORType ... SynchronousRotor Insulation ...
COLD WEATHER KITFor cold climates, optional cold weather kit (part number 0F6148) is recommended. The kit includes:• Battery Warmer• 4” Junction Box
GENERATOR AC LEAD CONNECTIONSSee “Voltage Codes”. This generator may be rated at any one of three voltages, either single-phase or three-phase. The el
INSTALLATIONRefer to the separate “Installation Guide QT Product Line” supplied with the unit.PREPARATION BEFORE START-UPThe instructions in this sect
START-UP CHECKLIST Before working on the generator, ensure the fol-lowing:• The AUTO/OFF/MANUAL switch is in the OFF position.• The 120VAC supply to
GENERATOR CONTROL AND OPERATIONRefer to the appropriate control panel operator’s manual for this unit.OPERATING UNIT WITH MANUAL TRANSFER SWITCHIf the
MAINTENANCE PERFORMED BY AUTHORIZED SERVICE FACILITIES Before working on the generator, ensure the fol-lowing:• The AUTO/OFF/MANUAL switch is in t
ENGINE COOLANTCheck coolant level in coolant recovery bottle. See the “Specifications” section.• Add recommended coolant mixture as necessary.• Peri
7. Start engine and check for oil leaks.Figure 10.2 - Oil FilterOil FilterCHANGING THE ENGINE AIR CLEANERTo replace the engine air cleaner, (part num
BATTERY MAINTENANCEThe battery should be inspected per the “Service Schedule” section. The following procedure should be followed for inspection:1. I
Standby Generator SetsTable of ContentsSECTION PAGESAFETY RULES ... 1-1INTRODUCTION ...
SERVICE SCHEDULE30 KW - 150 KW STANDBY GAS ENGINE DRIVEN GENERATOR SETSThe following is a recommended maintenance schedule for standby gas engine driv
Maintenance Level 1 Level 2 Level 3 Level 4 Level5 Tasks Recom- Task Required Task Required Task Task Required Task mended Com
Maintenance Level 1 Level 2 Level 3 Level 4 Level5 Tasks Recom- Task Required Task Required Task Task Required Task mended Com
Maintenance Level 1 Level 2 Level 3 Level 4 Level5 Tasks Recom- Task Required Task Required Task Task Required Task mended Com
TROUBLESHOOTING GUIDEPROBLEM CAUSE CORRECTIONEngine won’t crank. 1. 15 amp fuse blown. 1. Replace fuse. 2. Loose or corroded or defective 2.
Standby Generator SetsNotes
1 0F3137 1 PAN CB CONN BOX2 0F3188 1 STAND RH CONTROL3 0F3189 1 STAND LH CONTROL4 023484N 1 BUSHING SNAP SB-2.5-31 5 *** 0F6366B 1 / 2 XFMR DUAL 1
1 0F3438 1 RTR 390 30AD1 CPL0F3440 1 RTR 390 40AD2 CPL HI-EF0F6188 1 ASSY RTR 390 30KD1 CPL0F6190 1 ASSY RTR 390 40KD2 CPL2 0F3439 1 STR 390 30AD1 CPL
Study these SAFETY RULES carefully before install-ing, operating or servicing this equipment. Become familiar with this Owner’s Manual and with the un
COMPONENTS INCLUDED IN 01827E1 0F1823A 1 ENCL HSB CONTROL PANEL2 0F3078 1 COVER CONTROL PANEL3 0F2606 1 HINGE CONTINUOUS H-PANEL4 036261 6 RIVET POP .
1 0F3270A 1 MTG BASE 3.0L 30KW C22 052860 4 NUT FLANGED HEX M12-1.753 052251 4 DAMPENER VIBRATION 40 BLUE4 052257 4 SPACER .49 X .62 X 1.87 PWDR/ZNC5
1 0F3408 1 TRAY BATTERY2 0F3411 1 STRAP BATTERY RETAINMENT3 058208 REF BATT 12VDC 24F 6254 036833 1 SCREW HHC 3/8-16 X 1 G85 022237 1 WASHER LOCK 3/86
1 0E5193 1 PLATE AIR CLEANER ADAPTER2 0E0519A 1 ADAPTER CARBURETOR W/PVC CONN3 022127 1 NUT HEX 1/4-20 STEEL4 062974 1 STUD TH 1/4-20 X 4-1/2 G2 ZNC5
1 0F6842 1 ENGINE 3.0L FORD (FD) (MAKE) CPL2 022131 14 WASHER FLAT 3/8-M10 ZINC (1800 RPM ONLY) 022131 * 9 WASHER FLAT 3/8-M10 ZINC (3600 RPM ONLY)3
• Before performing any maintenance on the gen-erator, disconnect its battery cables to prevent accidental start-up. Disconnect the cable from the bat
1 0F3203A 1 WELDMENT RAD SUPPORT 3.0L C22 035685 6 CLAMP HOSE #28 1.32-2.253 0F2608A 1 RADIATOR 598 X 568 X 49,CPL LH4 0F6761 1 HOSE UPPER RAD CPL C2
1 026915 2 NIPPLE CLOSE 3/4 X 1.3752 075580 1 FLANGE FUEL INLET3 0F6390 1 REGULATOR ASSEMBLY DUAL FUEL4 039253 2 SCREW HHC M8-1.25 X 20 G8.85 022145 2
1 0F0738 1 MUFFLER 7" X 9"-(2) 2" IN/2.5" OUT2 0F2808B 1 PIPE EXHAUST MUFFLER4 0F2830 1 MUFFLER BRACKET STIFFENER5 0F2962 1 MUFFLE
1 0F5853 (XX) 1 REAR WRAP C22 0C2454 68 SCREW THF M6-1 X 16 N WA Z/JS3 0F5849 (XX) 2 DOOR C24 087233 2 RIVET POP .1875 X .450 SS5 0E3257 4
1-3INTRODUCTIONThank you for purchasing this model of the standby generator set product line.Every effort was expended to make sure that the informati
IDENTIFICATION RECORDDATA LABELEvery generator set has a DATA LABEL that contains important information pertinent to the generator. The data label, wh
Standby Generator SetsWarrantyPrinted in U.S.A.GENERAC POWER SYSTEMS STANDARD LIMITED WARRANTY FORHOME STANDBY/LIGHT COMMERCIAL PRODUCT 45kW AND BELOW
EQUIPMENT DESCRIPTIONThis equipment is a revolving field, alternating cur-rent generator set. It is powered by a gaseous fueled engine operating at 18
ENGINE PROTECTIVE DEVICESThe standby generator may be required to operate for long periods of time without an operator on hand to monitor such engine
FUEL SYSTEMFUEL REQUIREMENTSThe standby generator may be equipped with one of the following fuel systems:• Natural gas fuel system• Propane vapor (P
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