Generac Power Systems 004917-2 Manuel d'utilisateur

Installation andOwner’s ManualDEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY!!DANGERThis manual shouldremain with the unit.Liquid-cooled, Prepackaged

8 Generac®Power Systems, Inc.NOTE:Port 1 is for NG only and Port 2 is for LP vaporonly. No provision for dual fuel has been made.Serious injury or dam

Generac®Power Systems, Inc. 9Only qualified, competent installation contractors orelectricians thoroughly familiar with applicablecodes, standards and

10 Generac®Power Systems, Inc.Figure 2.1 – Basic Standby Electric System2.5 EMERGENCY CIRCUIT ISOLATIONMETHODThis prevents overloading the generator b

Generac®Power Systems, Inc. 11Setting switch two to OFF allows the control PCB toperform the ATS control functions.Control system interconnections con

12 Generac®Power Systems, Inc.When using maintenance-free batteries, it is not nec-essary to check the specific gravity or electrolyte level.Have thes

Generac®Power Systems, Inc. 13• The control board will NOT activate the transferoutput.• The control board WILL monitor all engine condi-tions and shu

14 Generac®Power Systems, Inc.3.2.6 SYSTEM READY LEDThe System Ready LED (green) has two main pro-poses. First, the LED will be ON when theAUTO/OFF/MA

Generac®Power Systems, Inc. 153.6 AUTOMATIC OPERATIONTo set the system for fully automatic operation, pro-ceed as follows:• Check that load circuits a

16 Generac®Power Systems, Inc.4.2 COOLING SYSTEMAir intake and outlet openings in the generator com-partment must be open and unobstructed for contin-

Generac®Power Systems, Inc. 174.5.4 INSPECT COOLING SYSTEM• Inspect engine cooling system at least once eachmonth.• Check hoses for damage, deteriorat

Generac®Power Systems, Inc.INTRODUCTIONThank you for purchasing this model of the standbygenerator set product line by Generac Power Systems. Every ef

18 Generac®Power Systems, Inc.Figure 4.3 – Engine Air CleanerSee the “Service Schedule,” Section 6, for air cleanermaintenance.4.5.12 SPARK PLUGSReset

Generac®Power Systems, Inc. 194.6.3 BATTERY MAINTENANCEThe battery should be inspected per the “ServiceSchedule,” Section 6. The following proceduresh

20 Generac®Power Systems, Inc.Section 4 — MaintenanceQUIETSOURCE™Liquid-cooled 30 kW Generators4.7 SCHEDULED MAINTENANCEFollowing is a recommended mai

Generac®Power Systems, Inc. 21Section 4 — MaintenanceQUIETSOURCE™Liquid-cooled 30 kW GeneratorsMaintenance Level 1 Level 2 Level 3 Level 4TasksRecom-

22 Generac®Power Systems, Inc.Section 4 — MaintenanceQUIETSOURCE™Liquid-cooled 30 kW GeneratorsMaintenance Level 1 Level 2 Level 3 Level 4TasksRecom-

Generac®Power Systems, Inc. 23Section 5 — TroubleshootingQUIETSOURCE™Liquid-cooled 30 kW GeneratorsTROUBLESHOOTING POINTSPROBLEM CAUSE CORRECTIONEngin

FUSE, BAT. POWER (15A AGC TYPE)CIRCUIT BREAKER (EXCITATION)BULKHEAD CONNECTOR 1 (ENGINE)AUTOMATIC VOLTAGE REGULATORBRUSH ASSEMLY (GENERATOR)BATTERY CH

Generac®Power Systems, Inc. 25IC -IM -J-1 -HCT -WLS -JB -SM -LOS -J-2 -LEGEND [CONT.]:12VDC BATTERYFUEL SOLENOIDDRIVER ELEC. GOVERNORCONNECTOR 1 (E

26 Generac®Power Systems, Inc.Section 6 - Electrical DataQUIETSOURCE™Liquid-cooled 30 kW GeneratorsElectrical Schematic — Engine — Drawing No. 0E6200-

Generac®Power Systems, Inc. 27Section 6 - Electrical DataQUIETSOURCE™Liquid-cooled 30 kW GeneratorsElectrical Schematic — Engine — Drawing No. 0E6200-

Table of ContentsQUIETSOURCE™Liquid-cooled 30 kW GeneratorsGenerac®Power Systems, Inc. 1INTRODUCTION...IF

CONTACTORWIREHARNESS75616ENGINEFOOT2434140167653591317128181643BLOCKENGINE30TO44353433633444222203238183120TOSTARTERSTARTER BOLTTOBLOCKENGINE18TO11112

ITEM PART NO. QTY. DESCRIPTION1 0E5822 1 BASEFRAME, WELDMENT 3.0L FORD2 052860 4 NUT FLANGED HEX M12-1.753 052251 4 DAMPENER VIBRATION 40 BLUE4 052257

30 Generac®Power Systems, Inc.STATES FOAM IS ON NEAR SIDESTATES FOAM IS ON FAR SIDE3717LATCH DETAIL3013134383234518274142SEE LATCH7DETAIL25"B&quo

Generac®Power Systems, Inc. 31ITEM PART NO. QTY. DESCRIPTION1 0E8418 1 DUCT INTAKE MID AL2 0E8414 1 DUCT DISCHARGE RH AL3 0E8413 1 DUCT DISCHARGE LH A

32 Generac®Power Systems, Inc.Section 7 - Exploded Views and PartsQUIETSOURCE™Liquid-cooled 30 kW GeneratorsControl Panel — Drawing No. 0E7118-G

Generac®Power Systems, Inc. 33ITEM PART NO. QTY. DESCRIPTION1 0E7195 1 CONTROL BOX HSB2 0E7196 1 COVER FRONT PANEL HSB3 0E7197 1 COVER TOP PANEL HSB4

113617572461603068255835396636WIREGROUND3932646531357954432385155612560585735161819484842414445313043217784742381247432642426928REAR UPPERBAFFLE403667

ITEM PART NO. QTY. DESCRIPTION1 0E6202 1 ENGINE 3.0L FORD (RD) (MAKE)2 0E8824 2 STAMPING ENG FOOT 3.0L FORD3 0E8963 1 PULLEY CRANKSHAFT 3.0L FORDRD4 0

ENGINE5"A"12FRAME109118932127PUMPTO WATER412176157115203222424TO212TO "A"18131412Section 7 - Exploded Views and PartsQUIETSOURCE™L

ITEM PART NO. QTY. DESCRIPTION1 0E9947 1 RADIATOR R-IN,L-OUT 658X489X492 0E6340 1 VENTURI 3.0L FORD HSB3 0E8531 2 SIDE SUPPORT RADIATOR HSB4 0E6398 1

2 Generac®Power Systems, Inc.Study these SAFETY RULES carefully before installing,operating or servicing this equipment. Become familiarwith this Owne

38 Generac®Power Systems, Inc."B"31101642175917630322911291583613ANER291926271821239Section 7 - Exploded Views and PartsQUIETSOURCE™Liquid-c

Generac®Power Systems, Inc. 39ITEM PART NO. QTY. DESCRIPTION1 * --------- 1 WELDMENT MOUNTING BASE2 075580 1 FLANGE FUEL INLET3 0E7691 1 ASSY REGULATO

40 Generac®Power Systems, Inc.415717871183130LEADS5262193201112*101914Section 7 - Exploded Views and PartsQUIETSOURCE™Liquid-cooled 30 kW GeneratorsAl

Generac®Power Systems, Inc. 41ITEM PART NO. QTY. DESCRIPTION1 0F1659A 1 ROTOR 390 15KW 1P DIRECT HSB (2.5L FORD)0F1657A 1 ROTOR 390 20KW 1P DIRECT HSB

ITEM PART NO. QTY. DESCRIPTION1 0E8616 1 MUFFLER 7" X 9" X 21" 2.5" IN &OUT2 0E8727 1 PIPE MUFFLER OUT3 0E8822 1 WYE PIPE 2-1/

Generac®Power Systems, Inc. 43ITEM PART NO. QTY. DESCRIPTION1 0E5193 1 PLATE AIR CLEANER ADAPTER2 0E8200 1 TUBE AIR INTAKE 3.0L FORD3 0E8201 1 BRACKET

44 Generac®Power Systems, Inc.Section 8 — Installation DiagramQUIETSOURCE™Liquid-cooled 30 kW GeneratorsInstallation Diagram — Drawing No. 0E8696

Generac®Power Systems, Inc. 45Section 9 — NotesQUIETSOURCE™Liquid-cooled 30 kW Generators

Part No. 0E8565 Revision E (10/06/04) Printed in U.S.A.Section 10 – WarrantyQUIETSOURCE™Liquid-cooled 30 kW GeneratorsGENERAC POWER SYSTEMS "TWO

Generac®Power Systems, Inc. 3• Inspect the generator regularly, and promptly repairor replace all worn, damaged or defective parts usingonly factory-a

4 Generac®Power Systems, Inc.1.1 GENERATORThis equipment is a liquid-cooled, engine-driven gen-erator set. The generator is designed to supply elec-tr

Generac®Power Systems, Inc. 51.6 GENERATOR FUEL SYSTEMThe unit has been factory tested and adjusted using anatural gas fuel system. If propane (LP) ga

6 Generac®Power Systems, Inc.Figure 1.6 - Low Coolant Level Sensor1.7.4 OVERSPEED SHUTDOWNThe engine control board receives AC frequency sig-nals from

1.10 SPECIFICATIONS1.10.1 GENERATOR SPECIFICATIONS1.10.2 ENGINE SPECIFICATIONSMake ..................